Displaying items by tag: plant

Sri Lanka: Insee Cement's Ruhunu cement plant in Galle has begun producing Portland composite cement (PCC) using slag and fly ash. Insee Cement first produced PPC at its Puttalam cement plant.

Insee Cement's head of products and solutions Moussa Baalbaki said "Insee Cement introduced PCC for the first time to the local market in 2021 as part of a two-pronged approach: to create value for our customers by augmenting the sustainability performance in their constructions, and also to steer Sri Lanka's construction industry towards ambitious, globally benchmarked sustainable goals." Baalbaki continued "We are truly encouraged by the growing demand across the local market for PCC, and trust our production expansion to Galle is testimony to our commitment towards sustainable production practices."

Australia: Hallett Group plans to establish a slag cement grinding plant in Port Augusta, South Australia. Magnet News has reported the cost of the project as US$83.9m, towards which the producer has received US$13.4m in government funding. The plant will produce cement using South Australian ground granulated blast furnace slag (GGBFS) from Nyrstar’s Port Pirie and Liberty Primary Steel’s Whyalla steel refineries and fly ash from the site of the former Port Augusta power plant. Its operations will be 100% renewably powered. An accompanying new distribution facility at Port Adelaide will ship the cement to markets. The project will create 50 new jobs.

When the Port Augusta grinding plant becomes operational in 2023, its products will reduce regional CO₂ emissions by 300,000t/yr, subsequently rising to 1Mt/yr, according to the company’s expansion plans.

Hallett Group chief executive officer Kane Salisbury said "We're talking about 1% of the entire country's 2030 [CO₂ reduction] commitment, delivered through this project." Salisbury added "We're looking at turning South Australia into a global leader in manufacturing green cement."

Netherlands: India-based Tata Steel has announced a planned total investment of Euro300m in environmental upgrades to its IJmuiden, Noord Holland plant. The upgrades include a Euro150m nitrous oxides control (DeNO_x) plant at its pellet plant and a Euro50m odour, particulate emissions reduction modernisation of a coke and gas plant and projects to dust from converter slag processing. The steel producer says that these measures, called Roadmap+ will help the foundry to ‘exceed environmental laws.’

European regional chief executive officer (CEO) Henrik Adam said, "Tata Steel is taking additional action to build on its Roadmap 2030 plan with the announcement today of Roadmap+, which will enhance the environment in and around the IJmuiden plant. We are absolutely committed to sustainability as a strategic priority across the company, of which these measures are the latest example.”

Russia: Eurocement subsidiary Belgorodsky Cement has announced the start of commercial production of a new CEM-III slag Portland cement. The company says that the cement is highly water and frost resistant and suitable for use in the construction of massive ground and underground structures. Belgorodsky Cement director general Eduard Androsov said, “We offer our customers an individual approach to solving construction problems and guarantee a stable supply of high quality products in the required volumes and within strictly defined deadlines.”

Russia: Sibirsky Cement Holding (Sibtsem) subsidiary Topkinsky Cement has announced that it has entered commercial production of a new Mita slag Portland cement with granulated blast furnace slag (GBFS) at its 2.7Mt/yr integrated plant in Topki, for which it received a certification of conformity with ‘cement for general construction’ standards on 16 January 2020. Nina Poputnikova, Topkinsky Cement laboratory and quality department head, said that it is producing the cement in response to ‘construction companies’ increased interest in cement for use in reinforced, precast concrete in monolithic structures such as buried and hydraulic structures.’

“In the near future we plan to certify two new cements,” said Topkinsky Cement managing director Alexey Ospelnikov. One will be a low-heat general-purpose cement for large-sized concrete structures and the other a sulphate-resistant Portland cement. “Expanding the assortment will help strengthen the company’s position in the Russian cement market.”

Brazil: Itaci Cement has purchased 100ha of land in Tabuleiro do Norte in the north-eastern Brazilian state of Ceará. Diario do Nordeste has reported that the company has invested US$66m in a development, though whether this will take the form of a clinker grinding or integrated cement plant has not been disclosed.
Companhia Siderúrgica do Pecém (CSP) will reportedly supply granulated blast furnace slag to the facility when operational for use as a feedstock.

US: Shawn M Garvin, secretary of the Department of Natural Resources and Environmental Control (DNREC), has issued a Secretary’s Order granting an air quality construction permit for Walan Specialty Construction Products to build a slag grinding plant at Wilmington in Delaware. Walan, also known locally as Penn Mag, is required to use best available control technology (BACT) to control particulate emissions from the drying and grinding operations and to limit truck activity at the site to paved surfaces. The permit has approved a throughput limit of 150,000t/yr of slag, a reduction of 43% compared to the original application.

UK: Fairport Engineering has revealed details on its work on Hanson’s 1Mt/yr Purfleet ground granulated blast furnace slag (GGBS) grinding plant. The plant includes two closed circuit ball mills and a vertical roller mill. Fairport Engineering worked on a project to improve the raw material intake facilities at the unit to replace a storage bunker with a new feed hopper and ramp. In the next phase the bunker is likely to be removed and replaced with a second feeding system.

The new system includes a reinforced concrete access ramp that will allow front-end loaders to deposit raw material into a 30t capacity Hardox lined hopper before being metered, at up to 200t/hr, by a vibrating feeder, onto an exiting conveyor belt that feeds the GGBS plant. The entire installation was completed in six weeks.

Netherlands: Ecocem Benelux has inaugurated a new 5000t export silo at its Moerdijk ground granulated blastfurnace slag (GGBS) plant. The new silo has been built at the waterfront in Moerdijk and rests on 65 piles sunk to a depth of up to 50m. The system operates via a screw extractor that conveys the GGBS to the centre of the bulk silo, where screws and a bucket elevator carry it to the new 150m³ day-silo. Both trucks and ships can be directly loaded from the silo: trucks on the weighing bridge situated under the silo and ships via a pneumatic transport installation with a maximum capacity of 250t/hr.

Ecocem Benelux is a subsidiary of Ireland’s Ecocem Materials. Ecocem Benelux supplies GGBS in bulk to the Belgium, Netherlands and Luxembourg (Benelux) market for both concrete and mortars. The facility also exports to the Swedish market. Since opening in 2002 the plant has doubled its production capacity to 0.65Mt/yr.

Kazakhstan: Technogran Aktobe plans to build a cast iron plant in Mangistau region at a cost of US$200m. The plant will produce 250,000t/yr of cast iron and 250,000t/yr of granulated slag, according to Interfax. Slag from the plant will be used for cement production and road construction. These products will be exported to Turkmenistan, Kyrgyzstan and Uzbekistan.