Displaying items by tag: ground granulated blast furnace slag

UK: Hanson has delivered its 10,000th load of Regen ground granulated blast furnace slag (GGBFS) from its Port Talbotsite in Neath Port Talbot to the building site of the upcoming Hinkley Point C power plant in Somerset. The GGBFS will be used in concrete production there. The latest batch brings the company’s total deliveries to the project to over 230,000t of GGBFS.

Head of nuclear operations Stewart Cameron said “Around 200,000t of CO₂ has been saved in reaching this milestone Regen GGBS load. It is a credit to all those involved as we continue to meet the standards expected of this high-profile project.”

Romania: Liberty Galați said in June 2021 that it exported 50,000t of granulated blast furnace slag (GBFS) to France. The steel company said that a French cement producer will use the GBFS along with clay and gypsum in clinker-free cement production. The alternative cement reduces CO₂ emissions by 80% compared to ordinary Portland cement (OPC), according to the supplier. Liberty Galați’s operations generate 500,000t/yr of GBFS. It says that it has cement industry customers across Europe and Africa.

General Director Aida Nechifor said “Our ambition to become carbon neutral by 2030 involves a new metallurgical route – using direct iron reduction and smelting in electric arc furnaces – increased scrap metal recycling and a transition to domestically-generated green energy. However, we are very happy to be able to ensure that even the by-products of our current production process, such as GBFS, can be used better to help reduce the carbon footprint of other products.”

UK: Hanson’s Regen Ground Granulated Blast furnace Slag (GGBS) product is being used by BAM Nuttall and Network Rail in the first and second phase of building a new sea wall in Dawlish, Devon. So far 4600m³ has been supplied to the project that is intended to protect a railway line from the sea. The bespoke mix being utilised for the project uses Regen GGBS to create a pumpable low carbon concrete that is strong enough to withstand erosion, waves and storm winds while reducing the amount of carbon generated by two-thirds.

“From the earliest phase of this project, we have considered how this scheme can limit its environmental impact without compromising the strength and resilience of the structure. The final design uses piles buried deep in the bedrock to create stability for the structure. Those piles are protected by prefabricated facing panels created off-site and reinforced by concrete poured in behind the visible section of wall,” said Jack Brookes, site agent for BAM Nuttall.

The project has also had to face difficult logistical, technical and operational challenges created by pouring large amounts of high specification concrete up to 200m through the night in very short tidal windows. Hanson plans to supply a further 4500m³ of concrete to the project.

UK: DB Group and Wolfenden Concrete have announced the upcoming launch of Supa Green, a range of cement-free agricultural concrete products produced using DB Group’s Cemfree technology. The partnership says that this assures a 62% maximum CO₂ reduction compared to concrete products made with Ordinary Portland Cement (OPC). It further says that the products have increased acid resistance. Cemfree is a low carbon concrete made using ground blast furnace slag (GGBS) and pulverised fly ash.

DB Group chief executive officer Wayne Zakers said, “DB Group’s mission is to improve the durability and sustainability of construction, working most intimately with our innovative partners. Working with Wolfenden will enable us to embed that innovation within the agricultural sector and to extend the benefits of our Cemfree technology to dairy farmers across the UK. The testing of Supa Green products has proven extremely successful, and so we look forward to the launch of the range, and to helping Wolfenden’s customers meet and exceed environmental targets.”

Canada: Carbicrete has secured US$1.5m in funding from US-based SQN Venture Partners (SQNVP). The funds will finance research and development activities at its new Lachine laboratory, as well as operations at its Drummondville pilot plant in Quebec. It said that this brings its total funding received from major investors in 2020 to US$8m with investment already agreed from Harsco Environmental, the Quebec Ministry of Energy and Natural Resources and Sustainable Development Technology Canada (SDTC). The technology company is developing concrete products made with steel slag for the construction industry.

Chief executive officer (CEO) Chris Stern said, “This venture debt cash injection following our equity financing further underlines the thesis that the financial markets are believing in value-added, carbon-negative technologies such as CarbiCrete that mitigate CO₂ in our atmosphere. We are proud to have SQNVP as an investor in our company.”

UK: DB Group has supplied its Cemfree concrete product to a site in Birmingham, West Midlands for use by the Environment Agency in a flood defence project. It says that the agency will use the concrete “for kerb bedding and backing over several kilometres in conjunction with various recycled products in an effort to reduce the projects’ carbon footprint.” Cemfree is a low carbon concrete made using ground blast furnace slag (GGBS) and pulverised fly ash.

Egypt: Suez Cement subsidiary Ready Mix Beton says that it has secured a contract for the supply of concrete for the construction of two new monorail lines projects. Due to begin in late-2020, the contract covers the construction of a monorail line between Cairo and the New Administrative Capital and another between 6 October City and Giza. The company says that it will use Suez Cement’s CEM III/A ground granulated blast furnace slag (GGBFS) cement to produce concrete for the 96km monorail network.

Suez Cement said, “CEM III/A cement is highly recommended when building thick concrete supports and massive structures because its hydration temperature of less than 210kJ/kg reduces cracking compared with Ordinary Portland Cement (OPC) when the applied concrete is subjected to dual exposure to sulphates and chloride ions, as happens in coastal areas.”

India: The Bureau of Indian Standards' Hyderabad branch office has granted a licence for a slag cement product made by UltraTech Cement. The ground granulated blast furnace slag product is for use for use in cement, mortar and concrete according to Indian Standard IS 16714:2018, according to the Press Trust of India.

UK: Fairport Engineering has revealed details on its work on Hanson’s 1Mt/yr Purfleet ground granulated blast furnace slag (GGBS) grinding plant. The plant includes two closed circuit ball mills and a vertical roller mill. Fairport Engineering worked on a project to improve the raw material intake facilities at the unit to replace a storage bunker with a new feed hopper and ramp. In the next phase the bunker is likely to be removed and replaced with a second feeding system.

The new system includes a reinforced concrete access ramp that will allow front-end loaders to deposit raw material into a 30t capacity Hardox lined hopper before being metered, at up to 200t/hr, by a vibrating feeder, onto an exiting conveyor belt that feeds the GGBS plant. The entire installation was completed in six weeks.

US: The United State Geological Survey (USGS) estimates that 16Mt of ferrous slag was produced in 2018. Blast furnace slag accounted for about 50% of the sales volume. Nearly 90% of this value was from sales of granulated slag. Steel slag accounted for almost all of the remainder. 2.2Mt of slag was imported. Slag was processed by about 25 companies servicing active iron and steel facilities or reprocessing old slag piles at about 140 processing plants in 30 states.

The USGS said that locally produced granulated blast furnace slag was in limited supply in 2018 due to granulation cooling only being available at two active US blast furnaces. Supply of basic oxygen furnace (BOF) steel slag was similarly affected due to plant closures. As per 2017, ground granulated blast furnace slag (GGBFS) sales volumes have failed to match increases set by the overall US cement industry since 2010 despite positive long term trends.