Displaying items by tag: grinding plant

Poland: The Building Research Institute has issued environmental product declarations (EPDs) for Cemex Poland’s CEM III slag cement and five other cements produced at its Chełm and Rudniki cement plants and Gdynia grinding plant. The company additionally obtained EPD certification for its Vertua Classic and Vertua Plus concrete products, which contain cement produced using supplementary cementitious materials (SCMs).

Materials director Michał Grys said “For us, product certification is another important step towards sustainable construction and a sustainable future. EPD declarations provide our clients with additional confirmation of the properties of products offered by Cemex Poland. They also improve their chances of obtaining LEED or BREEAM certificates for their investments.”

Australia: Adbri subsidiary Cockburn Cement has approved a US$152m upgrade to its Kwinana grinding plant in Western Australia that includes a slag feed system. It says the investment will consolidate the cement operations at its Kwinana site. At present clinker is transported by truck from the Kwinana Bulk Terminal to cement mills at both the Kwinana grinding plant and the company’s integrated plant at Munster. It will increase its production capacity to 1.5Mt/yr from 1.1Mt/yr at present. The project is expected to save the company US$15m/yr due to better energy, transport and maintenance efficiency when the plant is commissioned by mid-2023. The producer will fund the investment through existing debt facilities.

The upgrade project includes: a bulk materials conveyor linking the Kwinana Bulk Terminal (KBT) facility to a new 110,000t clinker storage shed, incorporating an automated reclaim system, to eliminate road transport and minimise clinker handling using mobile equipment; a slag feed system that will handle granulated blast furnace slag and additives such as gypsum and limestone; a ball mill circuit with the installation of two new cement mills capable of grinding slag and clinker; and a new 21,000t finished product storage, truck loading and weighbridge infrastructure for storage and despatch.

India: GM Iron & Steel Company Limited has published plans for the construction of a 0.4Mt/yr slag cement grinding plant in Dhenkanal, Odisha. United News of India has reported that the plant is part of an upcoming construction materials complex, including a 46MW captive power plant, that will cost US$82.7m, according to the company.

India: The Bureau of Indian Standards has granted a licence to Counto Microfine Products (CMP), a joint venture of Ambuja Cements and medical company Alcon Group, for the production of micro-fine Ordinary Portland Cement (OPC) and ground granulated blast furnace slag (GGBFS) cement. The Times of India newspaper has reported that CMP operates a grinding plant in the state of Goa.

India: Gebr. Pfeiffer has announced that it has received an order for one MVR 6000 C-6 roller mill for Chettinand Cement Corp. Pvt. Ltd.’s upcoming 2.0Mt/yr Vishakapatnam granulated blast-furnace slag (GBFS) and slag cement
Grinding plant in Andhra Pradesh. Gebr. Pfeiffer said the mill will grind slag and cement to a fineness of between 3000 and 3800 blaine at a rate of between 235t/hr and 340t/hr. It says the mill improves plant availability by the active redundancy of the grinding rollers, enabling mill operation with reduced rollers in the event of maintenance work or a malfunction.

India: JSW Cement has revised its planned expansion to its 14Mt/yr total installed capacity to 39Mt/yr before 1 January 2023, an increase of 5Mt/yr compared to its initial target of 34Mt/yr by 2020. The figure includes JSW’s 54% subsidiary Shiva Cement’s new 1Mt/yr integrated and 1Mt/yr grinding plant, valued at a total of US$112m. Parth Jindal, JSW Cement managing director, said that the figure had been revised upward because Shiva Cement had become self-sufficient in clinker production, freeing the group’s east Indian cement production from ‘volatile import costs.’

Economic Times has reported that Shiva Cement is set to bring its limestone reserves to 100Mt with the acquisition of the Khatkurbahal mine. The company sources its granulated blast furnace slag from the Odisha steel industry. Production of JSW Cement’s flagship product, JSW Portland Slag Cement (PSC), releases CO2 at a rate of 325kg/Mt compared to between 760kg/Mt and 800kg/Mt for typical Ordinary Portland Cement (OPC).

Finland/Germany: Finnsementti’s second grinding unit at its Raahe Slag Plant will be a Pfeiffer MVR 1800 C-4. The unit consists of four rollers with a total slag grinding capacity of 0.2Mt/yr. During maintenance, it is able to keep working at 60% capacity. Gebr. Pfeiffer has stated that the plant will be commissioned in the third quarter of 2020.

Finland: Finnsementti has installed a second mill at its Raahe grinding plant, increasing its total capacity by 100% to 1.0Mt/yr. Esmerk has reported that the mill will grind only slag, which will replace other clinker ingredients in its cement to a net carbon footprint reduction of 40,000Mt/yr. The company has stated that ‘a significant part’ of its Euro12m investment in the upgrade will go towards dosing equipment and increasing storage capacity, with a special emphasis on maintaining a circular economy and reaching its environmental goals by reducing the net CO₂ emissions of its Raahe plant.

US: Charah plans to open its second granulated blast furnace slag (GBFS) grinding plant at the Watco's Greens Port Industrial Terminal (GPIT) in Texas. The unit is scheduled to be fully operational in the third quarter of 2019. The site is located on the Houston Ship Channel and is accessible by ship, truck, and rail. It will sell materials to concrete product manufacturers throughout Texas and the Gulf Coast region. No cost for the project has been disclosed.

"As one of the leading fly ash sales and marketing companies in the country, we are excited to open this facility that will increase access to high-quality secondary cementitious materials (SCM) in the Texas and Gulf Coast market, where availability has traditionally been inconsistent," said Scott Sewell, president and chief executive officer (CEO) of Charah Solutions. He added that GBIT is an ‘ideal’ hub for Charah to use to serve its customers in Texas and the Gulf Coast.

GPIT will receive GBFS by ship and then use Charah Solutions' patented grinding technology to manufacture slag cement marketed under the brand MultiCem. The MultiCem slag cement is distributed throughout Charah Solutions' MultiSource materials network of more than 30 domestic sourcing locations that provide ready mix concrete producers and other customers SCMs, including fly ash and slag cement.

India: JSW Cement plans to increase the production capacity to 3.6Mt/yr at its Salboni grinding plant in West Bengal. The unit has a capacity of 2.4Mt/yr at present, according to the Economic Times newspaper. The cement producer plans to strengthen its presence in eastern India starting with West Bengal, Bihar, Odisha and Jharkhand. The plant manufactures Portland Slag Cement and it hopes to tap into local demand for this product with the upgrade.