Displaying items by tag: concrete
Slag Cement Association announces winners of Slag Cement in Sustainable Concrete Awards 2021
14 April 2022US: The Slag Cement Association (SCA) has announced the recipients of its 2021 Slag Cement in Sustainable Concrete Awards program. Thirteen construction projects were chosen to showcase the broad applications of slag cement and its impact on creating more durable and sustainable concrete. The infrastructure winners included projects with slag cement supplied by companies including Argos USA, Cemex, Lehigh Hanson, Ozinga, Skyway and St Mary’s Cement. These projects included work on roads, bridges, residential construction, a concert venue, a sport stadium, airports, a theme park and a hydroelectric dam. Two research projects on slag cement from Cleveland State University and Florida State University were also recognised.
Finland: Betolar has signed a letter of intent with Australia-based RISAB and the Vanadium Recovery Project to research the use of slag ‘purified from vanadium’ in concrete production. Dow Jones Institutional News has reported that the company says that, through it Geoprime alkali-activated additive technology, the new slag source could replace 10% of the cement used in concrete production in Finland.
CEO Matti Löppönen said "We see a huge opportunity for Betolar here. If successful, we would be able to offer our customers a specific, currently unused slag of the steel industry to replace cement in concrete. Our customers already have experience in utilising other types of slag in the production of concrete using Geoprime. Utilising new side streams will expand the reach of our solution as planned.”
Betolar launched Geoprime in September 2021. It is currently developing a recipe-optimising artificial intelligence (AI) and data platform to bring together concrete producers and alternative raw material suppliers.
UK: Tarmac has demonstrated a new concrete product using a high proportion of slag with Align, the joint venture building part of HS2, a new high-speed railway line. It demonstrated the potential to use very high ground granulated blast furnace slag (GGBS) content in excess of 90%, as an alkali activated cementitious material conforming to BS EN197, the standard for cementitious materials allowed to be used in ready mixed concrete, to significantly reduce carbon emissions, whilst still producing a quality finish and allowing normal construction and demoulding times.
Demonstration and testing at full scale used one of three Tarmac concrete batch plants at a Chalfont Lane construction site in Hertfordshire. A structural slab forming part of the new viaduct pre-cast factory and a vertical wall were poured. Tarmac says that the mixes, designed to Align concrete specification, exceeded expectations in both fresh and hardened properties, and showed that the new concrete can be produced in normal concrete plants and placed via mixer truck and by skip with a tremie pipe. The new low carbon concrete has a carbon footprint following industry BSI PAS2050 calculation rules that gives a 62% reduction in CO2e per cubic metre of concrete, compared to a standard CEM I concrete, meeting the same specification in the same raw materials. The footprint covers all aspects of the concrete production and supply with no carbon off-setting applied, delivering an actual footprint of 133kg/m3 CO2e. This represents a saving of 220t CO2e for every 1000m3 produced.
“Together we’ve shown this new concrete is fit for purpose in slabs and walls, with good repeatability and works with standard production and construction methods. This product is a great step along the industry zero carbon routemap, and the demonstration will help accelerate adoption of this new concrete,” said Robert Gossling, head of commercial engineering solutions at Tarmac.
Tarmac is supplying concrete for the construction of the Central 1 section of HS2 Phase One that is being built by Align. This includes a 22km section of high-speed rail infrastructure incorporating a 3km viaduct across the Colne Valley, a 16km twin-bored tunnel, and five vent shafts handling both intervention and tunnel ventilation facilities.
Ecocem starts first pour Exegy ultra-low CO2 concrete in the UK
12 January 2022UK: Ecocem and construction company Taylor Woodrow have conducted the first pour of the Exegy ultra-low CO2 concrete at waste management site in London. The mix used on the project is reported to reduce the carbon footprint by up to 70% when compared to traditional concrete. Cemex also collaborated on the project by producing the concrete used for the pour.
The concrete product was developed by Ecocem and Vinci Construction, using Ecocem Ultra, as part of Vinci Construction’s ultra-low carbon concrete range. Ireland-based Ecocem is a producer of cement and additives made using ground granulated blast furnace slag (GGBFS). Exegy is already being used at a pilot site of the Grand Paris Express and in the construction of the Athletes’ Village in Paris for the 2024 Summer Olympic Games.
Micheál McKittrick, managing director, Northern Europe, Ecocem, said, “Our Ecocem Ultra technology is already being used at scale in France, and we’re excited to now see it being adopted in the UK.” He added, “The cement and construction industries are developing and deploying a range of emission reduction technologies to help the UK Government reduce emissions by 78% by 2035, and reach net zero by 2050, and Ecocem will add a further dimension to these efforts.”
UK: Tarmac has started a long-term slag stevedoring contract with Associated British Ports (ABP) at Port Talbot in Wales. The new arrangement at Port Talbot will see ABP load 300,000t/yr of ground granulated blast furnace slag (GGBFS). The slag will then typically be used in concrete production elsewhere in the UK. The agreement follows other partnerships between Tarmac and ABP at existing ports in Cardiff, Swansea, Newport, Garston (Liverpool), Southampton and Ipswich.
Andrew Harston, ABP Wales and Short Sea Ports director, said, “ABP continues to invest in its ports’ infrastructure and services, as well as sustainability measures, and we are delighted to win this new contract with Tarmac, which shares our commitments to the highest standards of health and safety, and sustainability.”
Hanson exceeds 230,000t of ground granulated blast furnace slag delivered to site of upcoming Hinkley Point C power plant
22 September 2021UK: Hanson has delivered its 10,000th load of Regen ground granulated blast furnace slag (GGBFS) from its Port Talbotsite in Neath Port Talbot to the building site of the upcoming Hinkley Point C power plant in Somerset. The GGBFS will be used in concrete production there. The latest batch brings the company’s total deliveries to the project to over 230,000t of GGBFS.
Head of nuclear operations Stewart Cameron said “Around 200,000t of CO2 has been saved in reaching this milestone Regen GGBS load. It is a credit to all those involved as we continue to meet the standards expected of this high-profile project.”
Betolar launches Geoprime alkali-activated slag additive
15 September 2021Finland: Betolar has launched Geoprime, an alkali-activated additive for slag and fly ash used in concrete production. The company says that the product will enable concrete production from raw materials with 80% lower CO2 than ordinary Portland cement (OPC). It aims to meet the growing demand for sustainable and cost-effective construction materials. Geoprime enjoys fast global scaling potential thanks to Betolar’s intellectual property licensing business model, which enables the use of existing production facilities, according to the company.
Chief executive offcier Matti Löppönen said “We have seen a massive shift in the concrete manufacturing and construction industries driven by investor pressure for environmental, social and governance data transparency and Net Zero commitments, and now people are keen to hear what we have to offer.”
UK: Hanson’s Regen Ground Granulated Blast furnace Slag (GGBS) product is being used by BAM Nuttall and Network Rail in the first and second phase of building a new sea wall in Dawlish, Devon. So far 4600m3 has been supplied to the project that is intended to protect a railway line from the sea. The bespoke mix being utilised for the project uses Regen GGBS to create a pumpable low carbon concrete that is strong enough to withstand erosion, waves and storm winds while reducing the amount of carbon generated by two-thirds.
“From the earliest phase of this project, we have considered how this scheme can limit its environmental impact without compromising the strength and resilience of the structure. The final design uses piles buried deep in the bedrock to create stability for the structure. Those piles are protected by prefabricated facing panels created off-site and reinforced by concrete poured in behind the visible section of wall,” said Jack Brookes, site agent for BAM Nuttall.
The project has also had to face difficult logistical, technical and operational challenges created by pouring large amounts of high specification concrete up to 200m through the night in very short tidal windows. Hanson plans to supply a further 4500m3 of concrete to the project.
DB Group and Wolfenden Concrete to launch Supa Green cement-free agricultural concrete products
05 February 2021UK: DB Group and Wolfenden Concrete have announced the upcoming launch of Supa Green, a range of cement-free agricultural concrete products produced using DB Group’s Cemfree technology. The partnership says that this assures a 62% maximum CO2 reduction compared to concrete products made with Ordinary Portland Cement (OPC). It further says that the products have increased acid resistance. Cemfree is a low carbon concrete made using ground blast furnace slag (GGBS) and pulverised fly ash.
DB Group chief executive officer Wayne Zakers said, “DB Group’s mission is to improve the durability and sustainability of construction, working most intimately with our innovative partners. Working with Wolfenden will enable us to embed that innovation within the agricultural sector and to extend the benefits of our Cemfree technology to dairy farmers across the UK. The testing of Supa Green products has proven extremely successful, and so we look forward to the launch of the range, and to helping Wolfenden’s customers meet and exceed environmental targets.”
Hoffmann Green Cement Technologies wins slag cement supply contract with housing developer
14 January 2021France: Housing developer Ouest Réalisations has awarded a supply contract to Hoffmann Green Cement Technologies. Under the terms of the agreement, the producer will provide the housing developer with its clinker-free low-carbon cement made from blast furnace slag using its H-UKR technology. The order covers a total volume of 75,000m3 of concrete manufactured by concrete plants distributing Hoffmann Green cement, equivalent to 20,000 - 30,000t of cement, for use in Ouest Réalisations’ developments until the end of 2025. These include the 700-unit Batignolles 2025 project in Nantes and the 103-unit La Croix Blanche project in Les Sables d’Olonne.
Hoffmann Green Cement Technologies co-founders Julien Blanchard and David Hoffmann said "This five-year order commitment once again strengthens the value of our carbon-free cement solution. We are very proud to conclude our first partnership with a housing developer, and all the more so with Ouest Réalisations, a Vendée company with whom we share many values and in particular a common vision: that of decarbonising the new housing construction sector. We are looking forward to following Ouest Réalisations’ real-estate programs using our technology."